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Our barrels are handmade without the use of nails. As the wood dries, the barrel shrinks and hoops may loosen. Simply hand-force the hoop into its proper location and gently tap the banding with a blunt item around the entire circumference until tight. Then, proceed to the curing process to swell the wood into place.
It is common for small pieces of wood to be inside. Your barrel is charred internally, and pieces can separate—this is actually good news! More charred surface contact means faster aging. Simply strain the spirit before drinking to remove any debris.
The spigot is the most delicate part of your barrel. Hand-force it into the hole, then use a rubber mallet or a hammer protected by a towel to tap it in firmly. Ensure the spigot is at the proper angle before curing, as it will swell and become permanent once the wood expands.
All barrels must swell to function properly. Fill your barrel to the top with hot or boiling water through the bung hole. Place it in a sink or tub, as seepage is normal during this 3-5 day period. DO NOT SUBMERGE YOUR BARREL IN WATER!
Physics 101... you must remove the bung when dispensing to release pressure and allow for proper airflow.
Smaller barrels age 8-10 times faster than full-sized casks, meaning the "angel’s share" (natural evaporation) is also increased. Most spirits reach their optimum flavor within 1 to 3 months. Taste periodically and, once satisfied, move the contents to a glass bottle to stop the aging process.
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